Paint dosing and mixing for industrial systems - Automated systems for industrial painting

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Gear Mix: the system for exact measurement and mixing of bi-component paints with gear pumps and stepper motors.

Two-components paint dosing and mixing machine

Mixing unit with gear pumps provided with Varnish Tech gears. The paint is conveyed to the mixing unit, and subsequently to the paint gun.

Mixing unit with gear pumps provided with Varnish Tech gears. The paint is conveyed to the mixing unit, and subsequently to the paint gun.

Varnish Tech GEAR MIX is the system for the exact measuring and mixing of bi-component paintings.
GEAR MIX uses gear pumps with stepper motors that, besides proportioning the two components, measure out the exact flow rate of paint at the spray gun nozzle.

The system, also fitting for water-based coating in electrostatic applications, is equipped with a double cleaning system (by solvent or and compressed air): the result is a superior level of cleaning, with lower amount of solvent required.

The GEAR MONO version is perfect to set the exact flow rate in single-component paints.

Once mixed and proportioned, the paint goes to the painting robot. Through proper sensors, the system carries out a real-time monitoring of the parameters, including atomising, fan and flow rate, according to the pre-set values.

Once mixed and proportioned, the paint goes to the painting robot. Through proper sensors, the system carries out a real-time monitoring of the parameters, including atomising, fan and flow rate, according to the pre-set values.

Management and monitoring of the cycle parameters

The paint is accurately measured by the gear pumps and, after the mixing device, goes to the paint gun.

GEAR MIX and GEAR MONO groups are connected to the painting robot through PROFINET; the robot can select the pre-set brush for each and every phase of the painting process, with instantaneous changes in flow rate, fan and atomising.

A set of sensors monitors the working pressures and cycle parameters, with a steady control of the whole process.

GEAR MIX advantages

+ best-in-class performances in accuracy of the flow and percentage of the mixing,
guaranteed under any condition,
+ easy to calibrate,
+ compatible with manual and robotised painting,
+ double-effect cleaning, with solvent and compressed air,
+ reduced consumption of paint,
+ improvement of painting performances in difficult spots,
+ decreased use of paint, optimisation of painting cycles,
+ detailed consumption log,
+ suitable for several accessories with colour-change groups/displays,
+ mixing unit and valves ready for installation on any brand of robot arms (process arms)

Are you looking for systems to paint plastic or metal?
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  • Two different industrial varnishing systems are available in our headquarters for visits, tests and trials.
  • Our personnel is fully available by phone or e-mail to provide supplementary information, advice and recommendations on the solutions that best fit your investment.


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